Installing new wheel bearings

cruza driver

Hercules
Staff member
Nov 9, 2010
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For those interested on what involved

Today I had a chance to replace the wheel bearings on the Expanda after having had it for couple of years since new. I have already repacked them once in this time though and check them regularly as part of general maintenance.
The site manager came with me down to the bearing wholesalers to pick up the new bearings, seals and grease but she rode in the back of the BT 8-)
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I removed one side and knocked out the old seal and bearing cups to get the part numbers requiered for the job. I used a drift and a good hammer with a bit of weight behind it to make the job easier.
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The new bearings are Made in Japan which is what I wanted and were the same as the ones that came out.
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You can see the OE hub seal had started to wear the lip so my timing was just right :)
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When knocking in the new cups you shouldn't hit directly on them as they will likely get damaged. Also you have to hit them in nice and square and make sure they are hit in home which you can tell by the sound changing of the strikes.
I use the old cups by grinding the outer edge off with a stone wheel on a bench grinder so the old cup will fall ino the hub as you dont want it stick in the hub with the new one. Also make sure you don't put the new cups in backwards ;) Clean the old cup before using it too.
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Outer bearing cup refitted, note how clean the inside of the hub is,I used carby cleaner for this.
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The next part is the messy bit so no pics but fill the new bearings with new clean grease making sure the grease is all around the rollers by tapping the bearing into a dollap of grease in the palm of your hand. There is tools you can use to but I have always used this method.

I then fill the void in the hub with new grease and refit the hub seal carefully so it doesn't get dented,damaged and distorted. The outer face of the hub seal should be flush with the edge of the hub.

Next refit the hub assemby making sure the brake magnet is still located and refit your cleaned washer and nut before adusting the new bearings. Spin the bearings over to dispearse the grease in the bearings.

This pic is just an eg as I had already done it,thats why the split pin is in :encouragement:
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I also readjusted the brakes whilst it was on the Jack Stands not just on the Jack

THIS IS A GUIDE ONLY AND IF YOU ARE UNSURE ON WHAT TO DO SEEK AN EXPERIENCED TRADESMAN THIS JOB DOES REQUIRE MECHANICAL KNOWLEDGE AND INVOLVES THE BRAKING SYSTEM.

SO UNDERTAKE ANYWORK AT YOUR OWN RISK
 

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Capt. Gadget

Obsessive & Compulsive Gadget Man
Dec 1, 2011
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Another great "how to" Cheers Cruza
Here's how mines going to go on Thursday
1. Hitch up Expanda to back of ute
2. Drive down to see me Mate Cameron at Avon Service Specialists
3. Go out and earn a few $$
4. Go back & see Cam pickup Expanda and give him a few $$
and I didn't get any grease on my hands
:clap2:
 

Capt. Gadget

Obsessive & Compulsive Gadget Man
Dec 1, 2011
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Busselton W.A.
bbmwa.com.au
Hey Cruza any chance you could pass on the bearing size / numbers I wouldnt mind buying a set for a spare for mine I carried around a spare set for my camper trailer for years , never had to use them but always handy to have
Cheers
 

Burnsy

Well-Known Member
Mar 26, 2012
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Newcastle
Good one CD, thanks for that mate! I will get mine changed with first service (not by Jayco) as I'm assuming they might be Chinese, can you remember the first time you changed them what brand they were? I've done plenty of bearing changes before but this bloke looks after me and not ideal to do at home.

cheers.
 

cruza driver

Hercules
Staff member
Nov 9, 2010
6,550
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Mighty Victoria
Another great "how to" Cheers Cruza
Here's how mines going to go on Thursday
1. Hitch up Expanda to back of ute
2. Drive down to see me Mate Cameron at Avon Service Specialists
3. Go out and earn a few $$
4. Go back & see Cam pickup Expanda and give him a few $$
and I didn't get any grease on my hands
:clap2:
Any excuse to tow the Expanda :D

Good one CD, thanks for that mate! I will get mine changed with first service (not by Jayco) as I'm assuming they might be Chinese, can you remember the first time you changed them what brand they were? I've done plenty of bearing changes before but this bloke looks after me and not ideal to do at home.

cheers.
That was the 1st time I have replaced them but I had previously repacked them Burnsy. The OE were Japanese NSK bearings the smae as I replaced them with :thumb:

Nice write up mate :first:
Thanks mate I thought I'd show whats involved

awesome!! I hate trying to get the hub back with that stupid magnet falling off....

Thats right and you also need to make sure thw wires going to the magnet are fouling on anything or going to get ripped off.
 

cruza driver

Hercules
Staff member
Nov 9, 2010
6,550
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Mighty Victoria
Hey Cruza any chance you could pass on the bearing size / numbers I wouldnt mind buying a set for a spare for mine I carried around a spare set for my camper trailer for years , never had to use them but always handy to have
Cheers

G'day CG

INNER BEARINGS 3201J-L WITH THE BEARING CUP THE SAME NUMBER

OUTER BEARINGS 4T-15123 BEARING CUP 4T-15245
 
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achjimmy

Well-Known Member
Jan 24, 2011
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Great write up Cruza and thanks for sharing. The tube idea is good. I don't carry spare Expanda bearings but I might start carrying one set spare. With the boat trailer I always have spares and I pack them with grease and then vac seal them to keep them together, clean and moisture free all greased up ready to go. I also have spare axle nut, washer and split pin
 

Brad

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Jan 2, 2012
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Rowville, Victoria
Great write up cruza. How often are you doing this change?
What do you think the chances are of those bearing numbers being the same for mine also?
 

BUSH PALACE

Well-Known Member
Sep 4, 2011
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Great write up cruza. How often are you doing this change?
What do you think the chances are of those bearing numbers being the same for mine also?
Ive just done a mates bearings whitch were completely different to mine even though it was a Windsor it still had alco hubs whitch ran ford bearings .. just something to keep in mind
 

Burnsy

Well-Known Member
Mar 26, 2012
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Newcastle
Great write up cruza. How often are you doing this change?
What do you think the chances are of those bearing numbers being the same for mine also?

Brad, I have the numbers for mine at home, I'll send them if you like?
 

cruza driver

Hercules
Staff member
Nov 9, 2010
6,550
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Mighty Victoria
Looks like Burnsy is your man Brad, as BP mentioned they could be different.

I have just returned from a 2000km 7 night trip and it was good piece of mind knowing I had replaced them.

As for how often I guess there is a few varying opinions. At a rough guess mine would have done around 18-20k with a repack in between. Also more offroad trips will probably require more attention :thumb:
 

Burnsy

Well-Known Member
Mar 26, 2012
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Newcastle
Yes thanks Burnsy.

Will need to look a bit harder to find where I put them, I got the bloke who serviced my van to write them down on a bit of paper for me, I just hope it didn't go through the washing machine!
 

Brad

Well-Known Member
Jan 2, 2012
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Rowville, Victoria
Will need to look a bit harder to find where I put them, I got the bloke who serviced my van to write them down on a bit of paper for me, I just hope it didn't go through the washing machine!
Yeah I know that feeling well.
I misplaced a fine I received a week ago for unregistered vehicle.
Thought it had met a fateful end in the washing machine.