Hi Andrew and Jodie,
Please disregard my question in the new member section, as you stated it here
Yes I believe that setup is correct. However, the pipe on the scale is over the edge, which may give a false reading as the frame of the scales may take some of the weight. A reading of 45kg seems a bit low. Cut the pipe down a bit so it is clear of the edge by a cm or two, and retest. The smaller the point load, the better.
You should also load the van as you would if you were towing and get a reading from that. Thus if you'd normally leave the tanks on, then put them back on, cos they do add up a bit. Likewise any luggage etc. Or try with and without to understand the differences. (and please post back so we can all see the difference)
The towball weight is based on the maximum load of the van. Like you I'm about 20kg over the towball weight due to Nissan's calculations with me having a winch on the front of the car. My argument at the moment is that if I don't load the van to it's max allowance, realistically the ball weight also doesn't reach the figure as specified by Jayco. (legal disclaimer for forum - this is my personal view and might not be the the opinion of that of the forum and it's owners) Until such time as I update the car, I'll keep going like this.
In my case though, I can remove weight from the car (ie winch) and I'm back legal again. In your case with either a Disco 1, or a pre 2002 Rangie, there is no such allowance. The max is 150kg and thats it. It's a European thing to go with 5-8% of the tow weight rather than the 'estimated' 10% as here. The funny thing is, as with many makes of vehicles, the rated weights in Australia is different to those overseas with no change to the vehicle. So I wonder who or what governs these limits......
Even the new RR Vogues/Luxury/Autobio are rated at 7% of the tow rate, Freelanders at 12.5%, and Disco 4s at 10%. Its all over the place.
But none of that helps you....
Recheck the ball weight as if actually towing, and see if it is under 150kg.
If so, don't worry too much about it.
Yes, moving weight to the rear of the van may help, but may also make the tow hitch too light which 'may' also be problematic in winds (so they say, but I'm yet to be convinced). Make sure that if any increased weight on is the back (eg spare weheel) the van chassis is strong enough to take it (may need strengthening - search the forum)
If over 150kg, you need to decide for yourself if that is a problem to you as driver, and understand the consequences if something happens (insurance can the least of our worries).
If it is over 150kg, and a problem, your options are basically replace the vehicle or replace the van. On an outside option, you may be able to find a Transport SA engineer who can sign off on the vehicle with an increased towball weight. If you can find one, I'm guessing anywhere between 2000 and 15000 dollars, depending on the test they want to do.
If considering a 3.0L Jeep as stated elsewhere:
2005-2010 Grand Cherokee 3.0: 3500kg/327kg
2011 Grand Cherokee: 3500kg/227-350kg (3 occupants plus luggage = 350kg, 4 occupants = 297kg, 5 occupants = 227kg)
(From Vehicle Mass Towing Guide may 2011)