No impact at all @Rayden !!! Just a little longer to fully charge if down to 50%. I have a 120ah AGM connected to my Setec ST20 Series III for the last 6 years without ANY problems. Note that the Setec will only charge to 14.0 volts which is short of the optimum for AGMs which like 14.7 volts. If you you have a GEL type, they like around 14.3 volts which is closer to the Setec output of 14.0 volts. I only use the Setec when at powered sites and use my 15A 7 stage "smart" charger to get full charge when at home. When fully charged, I turn it off and charge again after 4 or 5 weeks. If you rely on the Setec, it definitely will NOT overcharge and will maintain battery in good condition whilst on FLOAT at approx 13.8 volts, but you will always be only 85% charged for your AGM. Look on the side of battery for manufacturers figures.The manual states that this unit one or two batteries with max 100Ah caacity each can be charged. Can someone please advise what the impact is of using a 120Ah battery?
The manual states that this unit one or two batteries with max 100Ah caacity each can be charged. Can someone please advise what the impact is of using a 120Ah battery?
Hi Mike @mikerezny, I knew you would be around on this one. I was aware of what the manual says as far as voltages was concerned too. However, with my 120ah AGM, the voltages when connected from the ST20 Series III Setec as shown on my equipment and multi-meters has been Boost (max) of 14.1 volts - still short of optimum for my AGM, 13.8 volts on FLOAT (close) and 13.3 volts on Store also close!!!. All at ambient of 25C. It is really only a 3 stage charger as trickle charge is at 13.8 when on Float and 13.3 volts when on Store. However, the Setec does the short boost charge on a daily basis before going back to STORE which is a good feature instead of Float charging at a higher voltage.Hi @Rayden,
what the manual really means to say is that the ST series will correctly maintain a total battery capacity of between 100Ah and 200Ah.
So a single 120Ah battery is fine.
Hi @Boots in Action,
here are the voltages, from the manual, for the various charging stages of the STIII:
The power supply is a four stage battery charger with
Boost (VBoost = 14.05V),
Float (VFloat = 13.65V),
Store (VStore = 13.25V), and
Trickle charge modes to ensure long battery life.
take care
Mike
Hi @Boots in Action,Hi Mike @mikerezny, I knew you would be around on this one. I was aware of what the manual says as far as voltages was concerned too. However, with my 120ah AGM, the voltages when connected from the ST20 Series III Setec as shown on my equipment and multi-meters has been Boost (max) of 14.1 volts - still short of optimum for my AGM, 13.8 volts on FLOAT (close) and 13.3 volts on Store also close!!!. All at ambient of 25C. It is really only a 3 stage charger as trickle charge is at 13.8 when on Float and 13.3 volts when on Store. However, the Setec does the short boost charge on a daily basis before going back to STORE which is a good feature instead of Float charging at a higher voltage.
Hi @Boots in Action,
from what I can surmise, the tolerance for the 12V voltage settings on the Setec appear to be +/- 0.1V or +/- 0.2V, although the manual does not specifically state the tolerance for all the voltages.
But, I agree, they are on the low side for either AGM or GEL batteries. Especially when used off-road frequently. More suitable for situations where the Setec is maintaining the battery for long periods in between off-road trips.
In my case, I am rarely connected to 240V, and rely on my Solar setup to maintain the batteries with 14.4V bulk charge and 13.7V Float. My Falcon, which does not have a smart alternator, will sit at 14.4V which provides about 13.8V to the van battery taking into account the 0.7V drop across the isolation diode in the Setec when charging via the AUX input terminal.
take care
Mike
But @Drover , it is a known fact that while the Setec may be capable of trickle charging the batteries whilst at a van park and connected to 240 volt power, if the batteries need charging to their full capacity, they need to be charged at the correct voltage first (14.7 volts for AGMs) before dropping back to the FLOAT voltage of 13.8 volts) and the Setec will never get close to that at 14.05 volts as per the manual. At only 14.0 volts, approx 15% of battery capacity (AGM) will never be achieved and constant undercharging means permanent loss of storage capacity. Also see attached.If your just in a park most of the time the Setek will do a good enough job, since your not really using your battery as the Setek provides the 12v supply really and is only trickling the battery most of the time, if doing 90% off grid then chuck the Setek and go for a complete upgrade of Solar and batteries......
If you run your Calcium/AGM/GEL batteries down all the time then you need a decent system to bring back to charge but it really means you don't have enough storage to start with so that would be your first issue, more capacity then you would look at possibly a better charging system but may find the basic unit does the job... Many look at the problem from the wrong angle.
Hi @Fallen , @Drover is pretty well on the ball with your situation. You can get away with just using the Setec when in parks for a while, but for FULL charging of batteries, at home, use a "smart" charger with multiple stages. I use the Setec when at parks, but use my 15A "smart" charger as soon as possible when I get home to ensure batteries are brought up to maximum storage capacity. I think you should be looking at at least a 10A (preferably 15A) charger as you have 2 X 135ah batteries to bring up to full in as short a time as possible. The rule of thumb for battery charging is charge at one tenth of amp hour capacity max. which for you is 135 X 2 equals 270ah divided by 10 comes to 27 amps which is approx 13 Amps per battery. This was really applicable to the old wet cell lead acid type , but AGMs can accept a lot higher charge without getting hot and bothered - see side of battery probably - around 30 to 40 AMPS. So a 5A would be too low IMO. And there are a lot of good chargers around without resorting to the big name brands with the BIG prices too.In that case @Fallen , you certainly have the storage sorted, a roughy figure for those batteries would be at least 400w of panels to keep them happy. I would leave the Setek as is, it will run happy just for the parks and replace the TPS unit with a good solar regulator of MPPT variety and wire things up so you can plug your portables in as additional to the roof panels, making sure to disable the portable panels reg first....... That should cover you for off grid, I don;t even use my 240 charger relying just on solar but then each case is different, equipment, wiring etc. I did find by replacing my PWM controller which was a goodie the MPPT unit does get things up to speed quicker in the low light has even allowed me to get about 3-4 days in rainy/foggy overcast weather before the power station is needed........... I rarely camp where 240v is available hence why I don't rely on it, solar does it all even at home.
Relying on solar at home I find if I power up the 240 charger it only goes to float anyway.
Hey Boots. The 30A reg you mentioned has a max panel output of 400w at 12v, how would you achieve the rated 30A with 400w of panels ???Hi @Fallen , @Drover is pretty well on the ball with your situation. You can get away with just using the Setec when in parks for a while, but for FULL charging of batteries, at home, use a "smart" charger with multiple stages. I use the Setec when at parks, but use my 15A "smart" charger as soon as possible when I get home to ensure batteries are brought up to maximum storage capacity. I think you should be looking at at least a 10A (preferably 15A) charger as you have 2 X 135ah batteries to bring up to full in as short a time as possible. The rule of thumb for battery charging is charge at one tenth of amp hour capacity max. which for you is 135 X 2 equals 270ah divided by 10 comes to 27 amps which is approx 13 Amps per battery. This was really applicable to the old wet cell lead acid type , but AGMs can accept a lot higher charge without getting hot and bothered - see side of battery probably - around 30 to 40 AMPS. So a 5A would be too low IMO. And there are a lot of good chargers around without resorting to the big name brands with the BIG prices too.
As far as the TPS1230 solar controller is concerned, it is a PWM type of 30A capacity. The big problem with it though is that it only shows battery voltage and amps IN. Unless you have the LOADS connected through the solar controller, you don't have any way of knowing what your current usage is. It also has a max charging voltage of 14.4 volts? and IMHO, a far too low Low voltage disconnect of 10.8 volts.
If you have a MPPT controller there is a lot more info available to you to monitor what's happening if you want.
My unit (link below) does not have any blue tooth arrangement as all readings are available on the screen. Besides continuously changing real time readings for Battery voltage, PV voltage, Charging Current, Load Current and Battery temperature, I also have access to the following automatic logging details:
Number of working days (since last reset), number of days of Over current cut outs, number of times full charge achieved, number of times low voltage cutout occurred, current PV power (in watts), accumulated amp hours generated, accumulated discharge amp hours. There are also user variable settings for Float voltage, Boost voltage (max charge voltage) Load disconnect voltage, Load reconnect voltage, and also controller temperature if you don't use the remote temperature sensor ( I have mine taped to top of battery for more accurate battery charging). So there is a lot you can monitor at any time. So every morning when off grid, one of the first things I do is reset the day before data to zero ready for a fresh day, whatever it may bring!! The three portable panels (total of 580 watts rated but never achieved!) has on more than several occasions produced up to 25A when single battery was down to 60% but usually charges at 15A to 16A for a short time in the morning and fully charged by midday, even when I have used up to 50ahs the day before. There is a lot of sophisticated gear out there with Blue tooth etc, which I did not need or want to pay extra for. But individuals are limited by only their interest/needs in their electrical
system/demands and the amount of cash they wish to spend.
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Hi @Crusty181 , yes, the rated INPUT of panel wattage to controller is listed as 400 watts, but as @Drover has said on a lot of occasions, the advertised output figures from panels is rarely possible. If , under perfect conditions of light, direction, heat and no losses in line, you might achieve 70% of rated output from your panels. Whilst I have 580 watts of panels in SERIES, if I harvested approx 140W on average from each panel (70%), still puts me just over the 400 watt mark. In any case, if a miracle of production occurred, the unit would limit the input as it is designed. Also remember that I removed all the silicon diodes in the panels and replaced them all with Schottky diodes which have a lot lower voltage loss. This means that I have a higher VOLTAGE coming from panels (around 56 volts at times under light loads) and this helps the MPPT controller produce more charging current and attain 25A at times. Never got to 30A as yet.Hey Boots. The 30A reg you mentioned has a max panel output of 400w at 12v, how would you achieve the rated 30A with 400w of panels ???