Hi all,
Finally got to talk to Jayco direct about the cracking in the bed ends. The good news is that it is not related to how the bed ends are backed. As long as the base of the bed closes flat then all should be good. I discussed whether there was a need to add latches to the front similiar to the back, but the indication was that the slope on the front did not warrent that.
The bad news is that the cracking is supposedly "normal" and non structral and the only thing that Jayco will do is fill the cracks with sealant. So I need to have a look at this further and I am wondering if an L shaped ali strip would be able to be fixed (glued and screwed) to give this added strength. I do not know how much room there is between the lid and the frame. Was hoping that with thin wide ali and counter sunk screws I would be able to screw and glue it all together to get it to hold.
In doing this I would hope that I do not add extra stress to the ends. May see if I can mold/bend the ali around the corner to add more support.
Jayco did talk about the other issues that I mentioned in this thread
<a href="http://www.expandasdownunder.com/threads/water-leak-from-middle-of-hard-lid-hinge.2735/page-3#post-50183">Water leak from middle of Hard lid hinge</a>
The only one they fixed for free (I was happy) was the seal at the top and they added a bigger seal.
The sealing around the corners they suggested to make sure that the rubber is pushed on correctly and that it might be possible to remove some of the fibreglass corner (but they were not going to do it).
The sealing at the handles was also a "design compromise" and I would need to look into this myself.
I am keen to have the front seal as dust and water tight as possible so that it is possible to get to places and actually have a clean bed. So I will need to investigate this further.
Cheers
Steve